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News
& Information
March
25, 2000 Houston, Texas USA |
Contact: Trans-Global Solutions,
Inc.
Jim
Hartley - 713 466 0426
TGS - Logistical Solutions For Industry
Motion:
Constant movement of products. Constant movement of resources and raw
materials. Unending movement of men and machinery. Locomotives, conveyors,
cranes, shiploaders, bulldozers, trucks and wheel loaders, all in motion, all
hours of the day and night, every day of the year. These are the wheels of
industry. This is the world of Trans-Global Solutions, Inc. (TGS).
Time:
The essence of Logistical Solutions. Industry must receive raw materials on
time or they starve. Industry must ship products on time or their customers
starve. A shipload of excuses is no substitute for a shipload of product. A
unit train stuck on a siding helps no one, and generates demurrage instead of
revenue. Products and resources must move through production and transportation
systems efficiently and in a timely manner or everything stops, including
profits. Huge capital investments are idled unless logistical systems operate
smoothly. This too is the world of TGS.
Innovation:
Imagine standing before the executive committee and telling them, "Well, we did
everything just like we did last year, and the year before that and the five
years before that. And our results prove it." Better ways to move products.
Improved efficiency. Safer worksites. Economies of scale. Lower costs. This is
what TGS brings to the world of bulk material logistics.
Experience:
Over twenty-five years of bulk material handling experience. International
Joint Venture experience. Site-specific design and engineering innovation.
Complete engineering, fabrication, and construction services. Total railroad
services, including in-plant switching, shortline operations, locomotive and
railcar repair, railcar and locomotive leasing, and railroad
maintenance/construction. These are the capabilities that have built the world
of TGS.
This
year over twelve million tons of bulk materials will flow through TGS
operated bulk handling systems. More than two million railcars will be handled
throughout the TGS network of railcar storage yards, shortline
railroads, and in-plant switching sites. Nearly a thousand employees will work
safely around the clock, serving customers across the country and around the
globe. The TGS team has a single goal: Do what it takes to get
the job done, safely, on time, efficiently and at the lowest possible cost.
Trans-Global
Solutions, Inc., formerly Econo-Rail Corporation, began in 1976 in Port Arthur,
Texas by offering railroad services. The company offered services ranging from
loading and unloading railcars to railroad maintenance. As the company's
reputation for safety, reliability, and quality grew opportunities also grew.
Rail design and construction became part of the mix. Locomotive leasing and
locomotive repairs were then added. Rail car storage, contract switching, and
locomotive repairs came next.
As
the company developed a reputation for getting the job done within refining and
port operations, opportunities arose for the company to provide bulk material
services. As Econo-Rail Corporation matured and entered into port and bulk
terminal joint ventures with Mitsubishi Corporation and Cimentos Mexicanos for
bulk terminal and rail related logistical services, it became clear that the
name Econo-Rail Corporation no longer adequately described the broad
capabilities of the company. Econo-Rail Corporation became Trans-Global
Solutions, Inc., and the full-service rail division became TGS/Econo-Rail.
The company added conveyor, engineering, fabrication, and errection in order to
more dependably and efficiently develop grass roots bulk terminal facilities
for its Fortune 100 customer base. Other TGS divisions include
TGS/Houston Bulk Terminal, TGS/Beaumont Bulk Terminal, TGS/Engineering &
Conveying Systems, and TGS/Construction & Erection.
Current
bulk material operations include Exxon/Mobil Beaumont; Merey Sweeny L.P.
(Phillips/PDVSA) in Sweeny, Texas; Lyondell/Citgo in Houston; TGS/Beaumont
Bulk Terminal within the Port of Beaumont; TGS/Houston Bulk
Terminal at the Port of Houston; and TGS Port Arthur Coker
Company within the Premcor Refinery in Port Arthur, Texas. Rail
operations now include fourteen in-plant industrial railcar-switching sites,
two railcar storage yards, four shortline rail operations, (including the
Austin Area Terminal Railroad), and complete locomotive and railcar repair
facilities in Beaumont and Houston, TX.
TGS
is currently developing its fourth major "greenfield" ocean bulk terminal
project in the last three years with construction of a new petroleum coke
terminal on the south shore of the Houston Ship Channel adjacent to Shell Oil
Corporation. TGS is designing, engineering, and constructing
this new facility pursuant to a long-term contract with Royal Dutch Shell for
the handling of all petcoke produced by the Shell Deer Park Refinery. With this
project, TGS will exceed twelve million tons of bulk
throughput guarantees per year. Upon completion, TGS will
operate the new terminal with a throughput in excess of two million tons per
year. This "greenfield" development is being built on 156 20 acres of land
adjacent to the Shell Oil Refinery and will be known as the TGS/Deepwater
Bulk Terminal. TGS Deepwater Terminal LP will own
the new ocean terminal. TGS Deepwater Terminal LP owns an
additional The remaining 120 135 acres of land, with access rights to the
berth. This additional real estate is, are available for future terminal
development. As of early January 2003 all dredging, dock conveyor gallery, and
dock approach work haswork has been completed at TGS/Deepwater
and the dock structures to accept the ship loader are being moved in to place.
Fabrication of the overland conveyors from the refinery, the reclaim and
outbound system,, stackers, and associated equipment continues at the TGS/Engineering
& Conveying System's manufacturing facility in Houston. TGS/Construction
& Erection, another TGS operating division,
is performing all civil work, construction, and erection of the landside
components of the terminal.
When
complete, the system will receive petroleum coke at a nominal rate of 1000 tons
per hour from the refinery to the stockpile. The coke will be loaded onto a
curved-belt conveyor at an existing transfer tower within the refinery near the
delayed coking unitcokers. Traversing both horizontal and vertical curves, the
48" wide curved-belt conveyor will transport the coke nearly 3000 feet from
refinery property to a stockpile area at the new Deepwater Terminal.
The coke is deposited by the curved-belt conveyor through a stacker elevated to
65 feet above grade with a 150-foot boom. Up to 500,000 tons maywill be stored
within the eleven (11) acre stockpile area.
At
the stockpile, the petroleum coke will be reclaimed for ship loading through a
feeder system utilizing Caterpillar D-9 bulldozers. Stockpile dust control is
achieved with a state of the art Rainbird dust suppression system. From the
stockpile, the coke will be transported to the new 670 foot by 56 foot dock via
a 54" wide, series of450-foot long conveyors with a nominal loading capacity of
3,000 tons per hour.
At
the dock, the coke will transfer to a 600-foot long, 54" wide dockside conveyor
connected to a rail-mounted Paceco traveling shiploader located on the new
deepwater dock. The TGS terminal will accept ships up to
Mini-Cape size. The system will allow rapid loading of ships with little or no
shifting of vessels during the loading process at a rate exceeding 3050,000
metric tons per day.
Future
development plans for the TGS/Deepwater Terminal include:
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Deepening
of the draft at the dock to 45-feet in conjunction with the ongoing deepening
and widening of the Houston Ship Channel by the U.S. Corps of Engineers and the
Port of Houston Authority;
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Installation
of facilities for vessel discharge and conveying to storage;
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A
barge-dock facility for the discharge of barges;
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The
expansion of the stockpile area to accommodate additional dry bulk cargo;
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Dock
improvements and piping capability to develop support a bulk liquid handling
system, coupled with on shore tankage and pipeline connections;
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Rail
improvements providing access to the TGS/Deepwater Terminal by
the Port Terminal Railroad.
The
terminal is ideally located on the South side of the Houston Ship Channel,
adjacent to both Highway 225 and Beltway 8, both major industrial
transportation corridors in the heavily industrialized chemical and petroleum
area near Houston. In addition, the terminal is connected to both the UP and
the BNSF rail lines via the Port Terminal Railroad.
TGS
focuses on developing, in partnership with industry, complete, integrated bulk
facilities. With its broad capabilities and experienced staff, TGS
can develop bulk terminal and rail terminal projects from conception through
design, engineering, fabrication, and construction. TGS is
prepared to own and operate these facilities based on long-term throughput
agreements or design, build, and operate customer owned facilities on a
long-term basis.
An
example of this complete development cycle is the recently commissioned TGS
petroleum coke system within the Premcor refinery in Port Arthur, TX. The
system was designed, manufactured, and erected by TGS. TGS also owns and
operates the system under a long-term agreement with Premcor. In addition to
operating the coke handling system, TGS is operating the
overhead gantry cranes used to transfer the product to the TGS
system as well as performing the cutting, deheading and heading activities at
the 70,000 bbl per day Premcor delayed coker unit.
The
coke handling system at Premcor originates at the delayed coking unit. A feeder
draws petcoke from a hopper located adjacent to the petroleum coke pit. The
petcoke is crushed to reduce any oversized productcustomer specifications. The
petcoke is then transported by a 42" conveyor to the stockpile area 1,700 feet
away at a nominal rate of 500 stph. At the stockpile area the petroleum coke is
transferred to a 160' radial stacker allowing direct stacking to a height of 50
feet.
While
in the stockpile the petroleum coke is handled by Caterpillar D-9 bulldozers
that are used to stockpile and reclaim the product. Twin 72-inch dozer traps
are used to feed the 60- inch belt conveyor system utilized in transporting the
product to the twin ship loaders approximately 3,500 feet from the stockpile.
The conveyor connecting the stockpile area to the shiploaders has a nominal
capacity of 3,500 000 stph.
TGS
designed the shiploaders to operate at an existing vessel berth within the
90-year old refinery. The twin shiploaders are located 90 feet behind the
berthing line to clear all pre-existing piping and liquid vessel discharge
equipment as well as the Corps of Engineers flood protection system. The ship
loader booms shuttle in and out and rotate on a 30- foot diameter circle beam
for radial ship loading, allowing variable reach from 110 to 206 feet. beyond
the berthing line. This permits loading of typical Panamax class bulk vessels
with minimal shifting during loading, thereby increasing loading efficiency and
reducing vessel time in port
The
ship loaders are further equipped with telescopic chutes and trimming spoons
that provide the capability to load and trim hatches of the largest Panamax
class vessels. The booms are 90 feet above mean low tide and can negotiate any
on-deck structure. Normal operations utilize one shiploader at a time with the
second shiploader positioned at the next hatch in the loading rotation. Both
ship loaders are operated using wireless remote controls that are operated from
the deck of the vessel. In addition to loading Panamax class vessels, the
system also accommodates ocean barges and river barges, as well as Handy and
HandyMaxsmaller-than-Panamax sized ships.
TGS
has operated the TGS/Mitsubishi Neches River Terminal at the
Port of Beaumont for over 10 years. A recent expansion of TGS' capabilities
within the port is the design and construction of a railcar-to-ship direct
loading system. The new facilities were developed in a public-private
partnership between the Port of Beaumont and Trans-Global Solutions, Inc. The
new rail-to-ship transfer facility is capable of unloading two railcars at a
time. This capability allows TGS/Beaumont Bulk Terminal, the
division of Trans-Global Solutions, Inc. that operates the facility, to
discharge direct to vessel up to 116 100-ton railcars per day.. This discharge
rate will allow in excess of 10,000 tons of material to be loaded into a
typical bulk carrier per day.
The
system was designed, fabricated, and installed by the TGS/Engineering &
Conveying Systems division of Trans-Global Solutions, Inc. The
rail-to-ship facility is equipped with a state-of-the-art dust suppression
system utilizing (4) four separate dust collection bag houses with from ship
dust collection capability. The loading system includes a high-tech loading
spout capable of efficiently loading and trimming ships of all descriptions.
Rail
service to the TGS/BBT facility in the Port of Beaumont is
provided by four railroads: Burlington Northern-Santa Fe, Union Pacific, Kansas
City Southern, and the Texas-Mexican Railroad. All railcar switching within the
Port of Beaumont is handled by TGS/Econo-Rail switching crews.
With
an impressive list of completed projects on the Gulf Coast, in the Caribbean,
in Mexico and in South America, TGS has proven its ability to
be responsive to industry's requirements for design, construction, and
operation of bulk material transportation and logistics projects. The world of
bulk materials is not an easy place to make a living. Hard work, long hours, as
well as intelligent and persistent management are required. In the final
analysis, the rewards for our industry partners are cost effective and
dependable 24-7 service. The rewards for TGS are continued
growth, profitability from economies of scale and the pride which comes from a
job well done by the dependable and reliable men and women of TGS.
TGSŪ
is a registered trademark of Trans-Global Solutions, Inc.
For
further information visit our website at WWW.TGSGROUP.COM
or call us at 713-453-0341
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